Heat Recovery Steam Generator Market Landscape: Enabling Combined Cycle and Cogeneration Efficiency

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Introduction

The heat recovery steam generator (HRSG) market is a key enabler of energy efficiency, capturing waste heat from gas turbines and industrial processes to produce steam for power and operational use. The heat recovery steam generator market was valued at USD 1.3 billion in 2022 and is expected to grow at a CAGR of 4.7% from 2023 to 2028, reaching USD 1.8 billion by 2028. The primary growth driver is the rising adoption of cogeneration and combined cycle power plants that reduce fuel consumption and enhance operational efficiency.

Key Features

  • Captures waste heat from gas turbines and industrial processes
  • Produces steam for electricity generation and industrial applications
  • Supports combined cycle and cogeneration systems
  • Scalable designs for industrial and utility sectors
  • Enhances energy efficiency and reduces emissions

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Applications

HRSGs are extensively used in power generation, particularly in combined cycle plants to improve overall efficiency. In industrial sectors like chemical, refinery, and pulp & paper, HRSGs supply steam for production processes, lowering fuel costs and reducing greenhouse gas emissions. They also support district heating and other commercial energy recovery applications.

Trends

The market is seeing a shift toward modular and vertical HRSG designs for better flexibility and maintenance efficiency. Integration with advanced control and monitoring systems is growing, enabling predictive maintenance and real-time operational optimization.

Opportunities

Emerging regions such as Asia-Pacific offer high growth potential due to industrial expansion and infrastructure development. Innovations like high-pressure HRSGs and better integration with cogeneration plants provide avenues for performance optimization and market differentiation.

Conclusion

The HRSG market is positioned for steady growth, driven by increasing emphasis on energy efficiency and sustainable operations. Combined cycle adoption, technological improvements, and regional industrial expansion are expected to sustain demand through the forecast period.

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